Product Details
- Overview
- Product Description
- Structure
- Installation Instructions
- Application
- Product Parameters
- Company Profile
- Packaging & Shipping
Basic Info.
Model NO.
Catalytic Converter
Car Model
Be Common
Engine Type
Be Common
Type
Catalytic Converter
Body Material
Steel
Discharge Standard
Euro IV
Certification
ISO9001, CE, RoHS, E-Mark, COP, CCC
Noise Source
The Noise of Engine
The Noise of Engine
Aerodynamic Noise
Automobile Chassis Noise
Transmission Noise
Component
Catalytic Converter
Main Market
Europe
Product Name
Catalytic Converter
Material
Stainless Steel 409ss
Customized Service
Accept
Service
24 Hours Customer Service
Carrier
Ceramic
OE Number
Accept
Surface Protection Material
Silver
Standard
OBD Euro 2 Euro3 Euro4 Euro5
Keywords
Three Way Catalytic Converter
Welding Methords
MIG
Color
Silver
Quality
100% Tested
Bellow Type
Inner Braid, Flex Bellow, Lined Pipes
Length
4-12 or Customized
Packing
Wooden Case or Carton
Transport Package
Carton Box+Plastic Bag
Specification
Standard Size
Trademark
FUJIYA
Origin
China
HS Code
8708920000
Production Capacity
80000 Pieces Year
Packaging & Delivery
Package Size
55.00cm * 30.00cm * 25.00cm
Package Gross Weight
20.000kg
Product Description
Three-Way Catalytic Converter (TWC)
Definition:
The three-way catalytic converter is a post-treatment device installed in the automobile exhaust system, which is mainly used to reduce harmful substances in the exhaust gas (such as carbon monoxide CO, hydrocarbon HC and nitrogen oxide NOx). By catalyzing the reaction, the three-way catalytic converter converts these harmful substances into harmless carbon dioxide (CO2), water (H2O) and nitrogen (N2).
Definition:
The three-way catalytic converter is a post-treatment device installed in the automobile exhaust system, which is mainly used to reduce harmful substances in the exhaust gas (such as carbon monoxide CO, hydrocarbon HC and nitrogen oxide NOx). By catalyzing the reaction, the three-way catalytic converter converts these harmful substances into harmless carbon dioxide (CO2), water (H2O) and nitrogen (N2).
1. Shell:
Material: Usually made of stainless steel, with good high temperature and corrosion resistance.
Action: Protect the internal components from external mechanical damage and environmental effects, ensuring stable operation of the catalytic converter at high temperatures and pressures.
2. Substrate:
Materials: Common carrier materials include honeycomb ceramics (such as cordierite, silicon carbide) and metallic materials (such as stainless steel).
Structure: The carrier is usually designed as a honeycomb structure to increase the surface area of the catalyst and improve the catalytic efficiency.
Action: Provides the support structure of the catalyst to ensure that the exhaust gas can be uniformly passed through the catalyst coating to achieve an efficient catalytic reaction.
3. Catalyst Coating:
Materials: Catalysts are typically composed of precious metals (e.g., platinum Pt, palladium Pd, Rhodium Rh) that are precisely sprayed onto the support.
Action: At high temperatures, the catalyst can accelerate the REDOX reaction of harmful substances in the exhaust gas, converting CO, HC and NOx into harmless substances.
Coating technology: The catalyst coating usually uses advanced spray technology to ensure uniform coating distribution and improve catalytic efficiency and durability.
4. Thermal Insulation Layer:
Material: The insulation layer is usually made of high temperature ceramic fiber or insulation felt.
Action: Reduce heat loss inside the catalyst, ensuring that the catalyst operates within the optimal operating temperature range, while protecting the housing from high temperatures.
5. Sealing Gasket:
Materials: Gaskets are usually made of high temperature and heat resistant materials, such as graphite, ceramic fibers, etc.
Action: Ensure the sealing between the catalytic converter and the exhaust pipe to prevent the leakage of high-temperature exhaust gas.
6. Support Structure:
Material: Support structures are usually made of metal brackets or ceramic materials
Material: Usually made of stainless steel, with good high temperature and corrosion resistance.
Action: Protect the internal components from external mechanical damage and environmental effects, ensuring stable operation of the catalytic converter at high temperatures and pressures.
2. Substrate:
Materials: Common carrier materials include honeycomb ceramics (such as cordierite, silicon carbide) and metallic materials (such as stainless steel).
Structure: The carrier is usually designed as a honeycomb structure to increase the surface area of the catalyst and improve the catalytic efficiency.
Action: Provides the support structure of the catalyst to ensure that the exhaust gas can be uniformly passed through the catalyst coating to achieve an efficient catalytic reaction.
3. Catalyst Coating:
Materials: Catalysts are typically composed of precious metals (e.g., platinum Pt, palladium Pd, Rhodium Rh) that are precisely sprayed onto the support.
Action: At high temperatures, the catalyst can accelerate the REDOX reaction of harmful substances in the exhaust gas, converting CO, HC and NOx into harmless substances.
Coating technology: The catalyst coating usually uses advanced spray technology to ensure uniform coating distribution and improve catalytic efficiency and durability.
4. Thermal Insulation Layer:
Material: The insulation layer is usually made of high temperature ceramic fiber or insulation felt.
Action: Reduce heat loss inside the catalyst, ensuring that the catalyst operates within the optimal operating temperature range, while protecting the housing from high temperatures.
5. Sealing Gasket:
Materials: Gaskets are usually made of high temperature and heat resistant materials, such as graphite, ceramic fibers, etc.
Action: Ensure the sealing between the catalytic converter and the exhaust pipe to prevent the leakage of high-temperature exhaust gas.
6. Support Structure:
Material: Support structures are usually made of metal brackets or ceramic materials
The installation position of the three-way catalytic converter
1. After the exhaust manifold: the three-way catalytic converter is directly connected to the exhaust manifold outlet of the engine and is the first key component of the exhaust system.
2. High temperature area: Use the heat of the engine exhaust (usually at 300°C-800°C) to activate the catalyst and accelerate the conversion of harmful gases.
3. Close to the engine compartment: most models arrange it in the engine compartment or the front of the chassis to facilitate the use of high-temperature exhaust gas.
1. After the exhaust manifold: the three-way catalytic converter is directly connected to the exhaust manifold outlet of the engine and is the first key component of the exhaust system.
2. High temperature area: Use the heat of the engine exhaust (usually at 300°C-800°C) to activate the catalyst and accelerate the conversion of harmful gases.
3. Close to the engine compartment: most models arrange it in the engine compartment or the front of the chassis to facilitate the use of high-temperature exhaust gas.
(1) Gasoline vehicles
• Application: All gasoline vehicles that meet strict emission standards such as National VI and Euro VI are required to be equipped with three-way catalytic converters.
• Technical requirements:
GPF (Gasoline particle Catcher) + three-way catalytic converter dual purification system is required for national six models.
(2) Diesel vehicles
• Application range:
Euro 6 / Country 6 diesel vehicles need to be equipped with a three-way catalytic converter + DPF (particle catcher) combination.
Diesel catalytic converters need to withstand higher temperatures (around 500°C-700°C) and particulate impact.
3. Industrial sector
Generator set:
Diesel generators need to be equipped with three-way catalytic converters to meet environmental protection emission requirements (such as standby power supply for hospitals and data centers).
Non-road machinery:
Tractors and construction machinery (such as excavators) are gradually installed to comply with international standards such as Tier 4 Final.
4. New energy vehicles
Hybrid (HEV/PHEV) :
Part of the internal combustion engine still needs a three-way catalytic converter to treat the exhaust gas.
Fuel Cell Vehicle (FCEV) :
It does not rely on three-way catalysts, but hydrogen fuel engines may use similar purification techniques.
• Application: All gasoline vehicles that meet strict emission standards such as National VI and Euro VI are required to be equipped with three-way catalytic converters.
• Technical requirements:
GPF (Gasoline particle Catcher) + three-way catalytic converter dual purification system is required for national six models.
(2) Diesel vehicles
• Application range:
Euro 6 / Country 6 diesel vehicles need to be equipped with a three-way catalytic converter + DPF (particle catcher) combination.
Diesel catalytic converters need to withstand higher temperatures (around 500°C-700°C) and particulate impact.
3. Industrial sector
Generator set:
Diesel generators need to be equipped with three-way catalytic converters to meet environmental protection emission requirements (such as standby power supply for hospitals and data centers).
Non-road machinery:
Tractors and construction machinery (such as excavators) are gradually installed to comply with international standards such as Tier 4 Final.
4. New energy vehicles
Hybrid (HEV/PHEV) :
Part of the internal combustion engine still needs a three-way catalytic converter to treat the exhaust gas.
Fuel Cell Vehicle (FCEV) :
It does not rely on three-way catalysts, but hydrogen fuel engines may use similar purification techniques.
| Product name | Three way catalytic converter |
| Body materials | Stainless steel |
| Carrier materials | Cordierite ceramics or Steel |
| Thermal Insulation Layer materials | High temperature ceramic fiber or heat-insulating felt |
| Sealing Gasket materials | Graphite, ceramic fiber |
Dezhou Fujiya Auto Parts Technology Company, which focuses on automotive exhaust treatment system research and development, production, and sales of high-tech enterprises. Since its inception, the company has been committed to providing customers worldwide with high-quality automotive three-way catalytic converters, diesel particulate filters (DPF), tailpipes, and mufflers.
Core product
1. Automobile three-way catalytic converter
2. Diesel Particulate Filter (DPF)
3. Car mufflers
4. Exhaust manifold
5. Corrugated pipe
6. Exhaust pipe
7. Car exhaust tips
8. Exhaust pipe gasket
9. Exhaust Flanges
10. Catalytic converter end cover
Core product
1. Automobile three-way catalytic converter
2. Diesel Particulate Filter (DPF)
3. Car mufflers
4. Exhaust manifold
5. Corrugated pipe
6. Exhaust pipe
7. Car exhaust tips
8. Exhaust pipe gasket
9. Exhaust Flanges
10. Catalytic converter end cover
Payment item: TT. LC
Leading time: within 3workdays after receiving deposit payment
Packing: wooden case, paper box
Leading time: within 3workdays after receiving deposit payment
Packing: wooden case, paper box

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