Headlight Assembly for Jeep Wrangler: Aluminium Alloy
This headlight assembly for the Jeep Wrangler is specified around aluminium alloy, which decides how it behaves in service far more than the part name does. We build to a written specification — base material, dimensions, finish and packing — and hold that specification on file so every reorder reproduces the approved piece.
The usual reason a programme changes supplier is not unit price. It is documentation that arrived after the container shipped, or packing that arrived crushed at the port. Both are specification problems, and both are preventable.

Specification
| Product | Headlight Assembly |
|---|---|
| Vehicle application | Jeep Wrangler |
| Material / finish | Aluminium Alloy |
| Typical use | Night Riding |
| MOQ | 2,000 pieces per specification |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | DOT |
| Packing | 20 pieces per inner box, 200 per carton |
Material options
- Titanium Alloy — used when the finish has to hold a coating
- Powder Coated Steel — the cost-effective default for volume programmes
- EPDM Rubber — preferred when weight matters more than rigidity
- Forged Aluminium — preferred when weight matters more than rigidity
- Neoprene — used when the finish has to hold a coating

Processes available
- ultrasonic cleaning
- laser cutting
- sintering
- shot blasting
- rubber vulcanisation
- die casting
Fitment notes
Keep the old part until the new one is on the bench. Comparing them side by side settles questions a photograph never will.
Where it is used
The specification above is the one most often ordered for night riding. Related applications include off-road trails, track days, heavy load hauling, long-distance touring, rural transport.
Quality and packing
- In-line inspection with AQL 1.5 sampling on every lot.
- Dimensional report issued against the approved drawing.
- Carton marking and barcode to your specification.
- Golden sample retained at the factory as the reorder reference.
Questions buyers ask
Do you handle mixed containers?
Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 2000 pieces per line.
What happens if a lot fails inspection?
The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.
Can you match an existing sample?
Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.
How long does sampling take?
Samples leave the factory in 10 working days, and each revision round adds about 3 days once you have seen the first piece.
Tell us the model, the fitment and the quantity and we will hold a production slot for you.







