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LED Headlight Specification Example for Delivery Vans: Touring Version

Source:Off-Road Bumper / Time:2026-09-18

LED Headlight Specification Example for Delivery Vans: Touring Version

This is a worked specification for led headlight in a touring version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The touring version version exists because the duty cycle on delivery vans is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually warranty claims traced back to a single lot.

LED Headlight

Example specification

ItemLED Headlight
ApplicationDelivery Vans
VersionTouring Version
Base materialMagnesium Alloy
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishzinc plated
MOQ3,000 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceISO/TS 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Magnesium Alloy, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

LED Headlight example

Processes involved

  • CNC machining
  • rubber vulcanisation
  • assembly line testing
  • powder coating
  • shot blasting
  • ultrasonic cleaning

Where this example applies

Programmes that run touring version most often specify this build for delivery vans. Related applications include construction equipment, off-road bikes, fleet maintenance, light trucks, municipal fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 4.0 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

How long does sampling take?

Samples leave the factory in 14 working days, and each revision round adds about 5 days once you have seen the first piece.

What is the minimum order quantity?

The standard MOQ is 3000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 3000 pieces per line.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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