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Onboard Diagnostic Tools Specification Example for Light Trucks: Folding Type

Source:Fuel Cooling System / Time:2026-09-18

Onboard Diagnostic Tools Specification Example for Light Trucks: Folding Type

This is a worked specification for onboard diagnostic tools in a folding type programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The folding type version exists because the duty cycle on light trucks is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a specification nobody had written down.

Onboard Diagnostic Tools

Example specification

ItemOnboard Diagnostic Tools
ApplicationLight Trucks
VersionFolding Type
Base materialBronze
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishanodised
MOQ2,000 pieces per specification
Sampling10 working days, 5 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Bronze, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Onboard Diagnostic Tools example

Processes involved

  • powder coating
  • CNC machining
  • electroplating
  • rubber vulcanisation
  • anodising
  • shot blasting

Where this example applies

Programmes that run folding type most often specify this build for light trucks. Related applications include assembly programmes, boat trailers, workshop replacements, three-wheelers, municipal fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 2000 pieces per line.

What is the minimum order quantity?

The standard MOQ is 2000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

What testing is included?

Standard lots ship with dimensional and hardness reports. ECE R90 documentation is issued with the shipment when your market requires it.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

Send the part number, the annual volume and the target market, and we will come back with a specification and a sampling plan.

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