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Spare Parts Other Motorcycle Parts Accessories Specification Example for Off-Road Bikes: Sealed Unit

Source:Automotive Repair Tools / Time:2026-09-18

Spare Parts Other Motorcycle Parts Accessories Specification Example for Off-Road Bikes: Sealed Unit

This is a worked specification for spare parts other motorcycle parts accessories in a sealed unit programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The sealed unit version exists because the duty cycle on off-road bikes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually packing that arrived crushed at the port.

Spare Parts Other Motorcycle Parts Accessories

Example specification

ItemSpare Parts Other Motorcycle Parts Accessories
ApplicationOff-Road Bikes
VersionSealed Unit
Base materialEPDM Rubber
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishas machined
MOQ200 pieces per specification
Sampling10 working days, 3 days per revision
ComplianceDOT

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — EPDM Rubber, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Spare Parts Other Motorcycle Parts Accessories example

Processes involved

  • gravity casting
  • surface grinding
  • die casting
  • cold forging
  • injection moulding
  • electroplating

Where this example applies

Programmes that run sealed unit most often specify this build for off-road bikes. Related applications include workshop replacements, assembly programmes, utility trailers, passenger cars, three-wheelers.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 200 pieces per line.

How long does sampling take?

Samples leave the factory in 10 working days, and each revision round adds about 3 days once you have seen the first piece.

What testing is included?

Standard lots ship with dimensional and hardness reports. DOT documentation is issued with the shipment when your market requires it.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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