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Engine Performance Additive Specification Example for Workshop Replacements: Fixed Type

Source:Car Door Assembly / Time:2026-09-18

Engine Performance Additive Specification Example for Workshop Replacements: Fixed Type

This is a worked specification for engine performance additive in a fixed type programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The fixed type version exists because the duty cycle on workshop replacements is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually warranty claims traced back to a single lot.

Engine Performance Additive

Example specification

ItemEngine Performance Additive
ApplicationWorkshop Replacements
VersionFixed Type
Base materialPolypropylene
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishas machined
MOQ2,000 pieces per specification
Sampling10 working days, 3 days per revision
ComplianceTUV

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Polypropylene, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Engine Performance Additive example

Processes involved

  • robot welding
  • laser cutting
  • shot blasting
  • assembly line testing
  • precision stamping
  • anodising

Where this example applies

Programmes that run fixed type most often specify this build for workshop replacements. Related applications include trailer axles, utility trailers, construction equipment, courier fleets, assembly programmes.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 2000 pieces per line.

How long does sampling take?

Samples leave the factory in 10 working days, and each revision round adds about 3 days once you have seen the first piece.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the TUV-compliant build instead of a fresh interpretation.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Send the part number, the annual volume and the target market, and we will come back with a specification and a sampling plan.

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