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Automotive Windshield Specification Example for Workshop Replacements: Fixed Type

Source:Mechanical Coupling / Time:2026-09-18

Automotive Windshield Specification Example for Workshop Replacements: Fixed Type

This is a worked specification for automotive windshield in a fixed type programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The fixed type version exists because the duty cycle on workshop replacements is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

Automotive Windshield

Example specification

ItemAutomotive Windshield
ApplicationWorkshop Replacements
VersionFixed Type
Base materialPU Leather
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishanodised
MOQ3,000 pieces per specification
Sampling7 working days, 5 days per revision
ComplianceREACH

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — PU Leather, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Automotive Windshield example

Processes involved

  • surface grinding
  • anodising
  • robot welding
  • CNC machining
  • assembly line testing
  • rubber vulcanisation

Where this example applies

Programmes that run fixed type most often specify this build for workshop replacements. Related applications include assembly programmes, city buses, courier fleets, emergency vehicles, municipal fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 3000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the REACH-compliant build instead of a fresh interpretation.

What testing is included?

Standard lots ship with dimensional and hardness reports. REACH documentation is issued with the shipment when your market requires it.

Ask for the current catalogue and the specification sheet for this line.

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