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Replacement Windshields Specification Example for Assembly Programmes: Folding Type

Source:Cornering Light / Time:2026-09-18

Replacement Windshields Specification Example for Assembly Programmes: Folding Type

This is a worked specification for replacement windshields in a folding type programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The folding type version exists because the duty cycle on assembly programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

Replacement Windshields

Example specification

ItemReplacement Windshields
ApplicationAssembly Programmes
VersionFolding Type
Base materialNatural Rubber
Controlled dimensions4 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishas machined
MOQ200 pieces per specification
Sampling10 working days, 3 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Natural Rubber, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Replacement Windshields example

Processes involved

  • die casting
  • robot welding
  • powder coating
  • shot blasting
  • sintering
  • CNC machining

Where this example applies

Programmes that run folding type most often specify this build for assembly programmes. Related applications include export programmes, construction equipment, emergency vehicles, assembly programmes, boat trailers.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 200 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

How long does sampling take?

Samples leave the factory in 10 working days, and each revision round adds about 3 days once you have seen the first piece.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 200 pieces per line.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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