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Fuel Storage System Specification Example for Long-Haul Trucks: Folding Type

Source:Diesel Engine Parts / Time:2026-09-18

Fuel Storage System Specification Example for Long-Haul Trucks: Folding Type

This is a worked specification for fuel storage system in a folding type programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The folding type version exists because the duty cycle on long-haul trucks is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

Fuel Storage System

Example specification

ItemFuel Storage System
ApplicationLong-Haul Trucks
VersionFolding Type
Base materialNylon 66
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishanodised
MOQ3,000 pieces per specification
Sampling10 working days, 3 days per revision
ComplianceRoHS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Nylon 66, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Fuel Storage System example

Processes involved

  • powder coating
  • die casting
  • CNC machining
  • rubber vulcanisation
  • ultrasonic cleaning
  • laser cutting

Where this example applies

Programmes that run folding type most often specify this build for long-haul trucks. Related applications include assembly programmes, boat trailers, three-wheelers, dealership service, workshop replacements.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 3000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 3000 pieces per line.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the RoHS-compliant build instead of a fresh interpretation.

Send the part number, the annual volume and the target market, and we will come back with a specification and a sampling plan.

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