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Brake System Sensor Specification Example for Rental Motorcycles: Touring Version

Source:Automotive Repair Tools / Time:2026-09-18

Brake System Sensor Specification Example for Rental Motorcycles: Touring Version

This is a worked specification for brake system sensor in a touring version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The touring version version exists because the duty cycle on rental motorcycles is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a fitment that looked right on paper and failed on the bench.

Brake System Sensor

Example specification

ItemBrake System Sensor
ApplicationRental Motorcycles
VersionTouring Version
Base materialBrass
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishzinc plated
MOQ500 pieces per specification
Sampling7 working days, 3 days per revision
ComplianceISO/TS 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Brass, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Brake System Sensor example

Processes involved

  • precision stamping
  • electroplating
  • robot welding
  • surface grinding
  • assembly line testing
  • anodising

Where this example applies

Programmes that run touring version most often specify this build for rental motorcycles. Related applications include rental motorcycles, workshop replacements, trailer axles, emergency vehicles, scooter fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ISO/TS 16949-compliant build instead of a fresh interpretation.

How long does sampling take?

Samples leave the factory in 7 working days, and each revision round adds about 3 days once you have seen the first piece.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

What is the minimum order quantity?

The standard MOQ is 500 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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