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Anti-Lock Braking System Specification Example for Workshop Replacements: Standard Replacement

Source:Hydraulic Brake / Time:2026-09-18

Anti-Lock Braking System Specification Example for Workshop Replacements: Standard Replacement

This is a worked specification for anti-lock braking system in a standard replacement programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The standard replacement version exists because the duty cycle on workshop replacements is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually reorders that did not match the approved sample.

Anti-Lock Braking System

Example specification

ItemAnti-Lock Braking System
ApplicationWorkshop Replacements
VersionStandard Replacement
Base materialHigh Density Foam
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishpainted
MOQ500 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — High Density Foam, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Anti-Lock Braking System example

Processes involved

  • powder coating
  • electroplating
  • ultrasonic cleaning
  • robot welding
  • anodising
  • sintering

Where this example applies

Programmes that run standard replacement most often specify this build for workshop replacements. Related applications include workshop replacements, agricultural trailers, light trucks, passenger cars, assembly programmes.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 500 pieces per line.

How long does sampling take?

Samples leave the factory in 14 working days, and each revision round adds about 3 days once you have seen the first piece.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ECE R90-compliant build instead of a fresh interpretation.

Send the part number, the annual volume and the target market, and we will come back with a specification and a sampling plan.

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