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Wheel Drive Axles Specification Example for Three-Wheelers: Heavy Duty

Source:Integrated Bumper / Time:2026-09-18

Wheel Drive Axles Specification Example for Three-Wheelers: Heavy Duty

This is a worked specification for wheel drive axles in a heavy duty programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The heavy duty version exists because the duty cycle on three-wheelers is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually warranty claims traced back to a single lot.

Wheel Drive Axles

Example specification

ItemWheel Drive Axles
ApplicationThree-Wheelers
VersionHeavy Duty
Base materialAluminium Alloy
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishanodised
MOQ1,000 pieces per specification
Sampling10 working days, 3 days per revision
ComplianceSGS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Aluminium Alloy, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Wheel Drive Axles example

Processes involved

  • cold forging
  • gravity casting
  • ultrasonic cleaning
  • die casting
  • assembly line testing
  • rubber vulcanisation

Where this example applies

Programmes that run heavy duty most often specify this build for three-wheelers. Related applications include aftermarket retail, three-wheelers, city buses, utility trailers, fleet maintenance.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

What testing is included?

Standard lots ship with dimensional and hardness reports. SGS documentation is issued with the shipment when your market requires it.

What is the minimum order quantity?

The standard MOQ is 1000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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