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OBD2 Diagnostic Device Specification Example for Workshop Replacements: Quick Fit Version

Source:Electric Car Motor / Time:2026-09-18

OBD2 Diagnostic Device Specification Example for Workshop Replacements: Quick Fit Version

This is a worked specification for obd2 diagnostic device in a quick fit version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The quick fit version version exists because the duty cycle on workshop replacements is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

OBD2 Diagnostic Device

Example specification

ItemOBD2 Diagnostic Device
ApplicationWorkshop Replacements
VersionQuick Fit Version
Base materialTitanium Alloy
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishanodised
MOQ200 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceDOT

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Titanium Alloy, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

OBD2 Diagnostic Device example

Processes involved

  • assembly line testing
  • precision stamping
  • anodising
  • surface grinding
  • CNC machining
  • injection moulding

Where this example applies

Programmes that run quick fit version most often specify this build for workshop replacements. Related applications include assembly programmes, boat trailers, trailer axles, utility trailers, aftermarket retail.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What testing is included?

Standard lots ship with dimensional and hardness reports. DOT documentation is issued with the shipment when your market requires it.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

What is the minimum order quantity?

The standard MOQ is 200 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 200 pieces per line.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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