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Universal Roof Rack Specification Example for Dealership Service: Off-Road Version

Source:Car Headlight Tint Film / Time:2026-09-18

Universal Roof Rack Specification Example for Dealership Service: Off-Road Version

This is a worked specification for universal roof rack in a off-road version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The off-road version version exists because the duty cycle on dealership service is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

Universal Roof Rack

Example specification

ItemUniversal Roof Rack
ApplicationDealership Service
VersionOff-Road Version
Base materialBronze
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishpowder coated
MOQ500 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceIATF 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Bronze, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Universal Roof Rack example

Processes involved

  • robot welding
  • assembly line testing
  • sintering
  • powder coating
  • die casting
  • precision stamping

Where this example applies

Programmes that run off-road version most often specify this build for dealership service. Related applications include camper conversions, passenger cars, racing teams, fleet maintenance, municipal fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 500 pieces per line.

How long does sampling take?

Samples leave the factory in 14 working days, and each revision round adds about 5 days once you have seen the first piece.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the IATF 16949-compliant build instead of a fresh interpretation.

What is the minimum order quantity?

The standard MOQ is 500 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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