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Fuel Cooling System Specification Example for Delivery Vans: Long Life Version

Source:Automotive Battery Charger / Time:2026-09-18

Fuel Cooling System Specification Example for Delivery Vans: Long Life Version

This is a worked specification for fuel cooling system in a long life version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The long life version version exists because the duty cycle on delivery vans is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a specification nobody had written down.

Fuel Cooling System

Example specification

ItemFuel Cooling System
ApplicationDelivery Vans
VersionLong Life Version
Base materialSemi-Metallic Compound
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishas machined
MOQ3,000 pieces per specification
Sampling7 working days, 3 days per revision
ComplianceSGS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Semi-Metallic Compound, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Fuel Cooling System example

Processes involved

  • robot welding
  • heat treatment
  • assembly line testing
  • sintering
  • cold forging
  • CNC machining

Where this example applies

Programmes that run long life version most often specify this build for delivery vans. Related applications include trailer axles, export programmes, rental motorcycles, assembly programmes, municipal fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 4.0 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 3000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

How long does sampling take?

Samples leave the factory in 7 working days, and each revision round adds about 3 days once you have seen the first piece.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

What testing is included?

Standard lots ship with dimensional and hardness reports. SGS documentation is issued with the shipment when your market requires it.

Ask for the current catalogue and the specification sheet for this line.

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