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Car Headlight Tint Film Specification Example for Three-Wheelers: Reinforced Build

Source:Automotive Ambient Lighting / Time:2026-09-18

Car Headlight Tint Film Specification Example for Three-Wheelers: Reinforced Build

This is a worked specification for car headlight tint film in a reinforced build programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The reinforced build version exists because the duty cycle on three-wheelers is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a specification nobody had written down.

Car Headlight Tint Film

Example specification

ItemCar Headlight Tint Film
ApplicationThree-Wheelers
VersionReinforced Build
Base materialABS Plastic
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishpowder coated
MOQ200 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceDOT

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — ABS Plastic, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Car Headlight Tint Film example

Processes involved

  • robot welding
  • cold forging
  • shot blasting
  • injection moulding
  • electroplating
  • die casting

Where this example applies

Programmes that run reinforced build most often specify this build for three-wheelers. Related applications include municipal fleets, assembly programmes, delivery vans, scooter fleets, long-haul trucks.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 200 pieces per line.

What testing is included?

Standard lots ship with dimensional and hardness reports. DOT documentation is issued with the shipment when your market requires it.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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