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Electronic Ignition System Specification Example for Assembly Programmes: High Performance

Source:Steel Piston Pin / Time:2026-09-18

Electronic Ignition System Specification Example for Assembly Programmes: High Performance

This is a worked specification for electronic ignition system in a high performance programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The high performance version exists because the duty cycle on assembly programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually packing that arrived crushed at the port.

Electronic Ignition System

Example specification

ItemElectronic Ignition System
ApplicationAssembly Programmes
VersionHigh Performance
Base materialNeoprene
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishas machined
MOQ500 pieces per specification
Sampling7 working days, 5 days per revision
ComplianceIATF 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Neoprene, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Electronic Ignition System example

Processes involved

  • shot blasting
  • assembly line testing
  • injection moulding
  • electroplating
  • anodising
  • ultrasonic cleaning

Where this example applies

Programmes that run high performance most often specify this build for assembly programmes. Related applications include off-road bikes, delivery vans, three-wheelers, passenger cars, racing teams.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 500 pieces per line.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

What is the minimum order quantity?

The standard MOQ is 500 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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