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Exhaust System Resonator Specification Example for Rental Motorcycles: Touring Version

Source:Onboard Diagnostic Tools / Time:2026-09-18

Exhaust System Resonator Specification Example for Rental Motorcycles: Touring Version

This is a worked specification for exhaust system resonator in a touring version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The touring version version exists because the duty cycle on rental motorcycles is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually warranty claims traced back to a single lot.

Exhaust System Resonator

Example specification

ItemExhaust System Resonator
ApplicationRental Motorcycles
VersionTouring Version
Base materialBrass
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishpowder coated
MOQ2,000 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceISO 9001

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Brass, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Exhaust System Resonator example

Processes involved

  • rubber vulcanisation
  • anodising
  • electroplating
  • CNC machining
  • powder coating
  • injection moulding

Where this example applies

Programmes that run touring version most often specify this build for rental motorcycles. Related applications include rental motorcycles, aftermarket retail, export programmes, courier fleets, light trucks.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ISO 9001-compliant build instead of a fresh interpretation.

What is the minimum order quantity?

The standard MOQ is 2000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

What testing is included?

Standard lots ship with dimensional and hardness reports. ISO 9001 documentation is issued with the shipment when your market requires it.

Ask for the current catalogue and the specification sheet for this line.

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