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Integrated Bumper Specification Example for Courier Fleets: Touring Version

Source:Automotive Door Panel / Time:2026-09-18

Integrated Bumper Specification Example for Courier Fleets: Touring Version

This is a worked specification for integrated bumper in a touring version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The touring version version exists because the duty cycle on courier fleets is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

Integrated Bumper

Example specification

ItemIntegrated Bumper
ApplicationCourier Fleets
VersionTouring Version
Base materialCeramic Composite
Controlled dimensions4 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishanodised
MOQ1,000 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceRoHS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Ceramic Composite, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Integrated Bumper example

Processes involved

  • die casting
  • electroplating
  • surface grinding
  • powder coating
  • ultrasonic cleaning
  • laser cutting

Where this example applies

Programmes that run touring version most often specify this build for courier fleets. Related applications include three-wheelers, passenger cars, courier fleets, delivery vans, trailer axles.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the RoHS-compliant build instead of a fresh interpretation.

What is the minimum order quantity?

The standard MOQ is 1000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

What testing is included?

Standard lots ship with dimensional and hardness reports. RoHS documentation is issued with the shipment when your market requires it.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Ask for the current catalogue and the specification sheet for this line.

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