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Car Battery Booster Cable Specification Example for Racing Teams: Heavy Duty

Source:Sleeve Auto Bearing / Time:2026-09-18

Car Battery Booster Cable Specification Example for Racing Teams: Heavy Duty

This is a worked specification for car battery booster cable in a heavy duty programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The heavy duty version exists because the duty cycle on racing teams is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a fitment that looked right on paper and failed on the bench.

Car Battery Booster Cable

Example specification

ItemCar Battery Booster Cable
ApplicationRacing Teams
VersionHeavy Duty
Base materialPU Leather
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishzinc plated
MOQ200 pieces per specification
Sampling10 working days, 5 days per revision
ComplianceE-mark

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — PU Leather, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Car Battery Booster Cable example

Processes involved

  • laser cutting
  • shot blasting
  • sintering
  • electroplating
  • cold forging
  • powder coating

Where this example applies

Programmes that run heavy duty most often specify this build for racing teams. Related applications include emergency vehicles, workshop replacements, three-wheelers, light trucks, utility trailers.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What testing is included?

Standard lots ship with dimensional and hardness reports. E-mark documentation is issued with the shipment when your market requires it.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the E-mark-compliant build instead of a fresh interpretation.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 200 pieces per line.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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