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Vehicle Decal Specification Example for Off-Road Bikes: Drilled and Slotted

Source:Diesel Engine Parts / Time:2026-09-18

Vehicle Decal Specification Example for Off-Road Bikes: Drilled and Slotted

This is a worked specification for vehicle decal in a drilled and slotted programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The drilled and slotted version exists because the duty cycle on off-road bikes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually inconsistent hardness between lots.

Vehicle Decal

Example specification

ItemVehicle Decal
ApplicationOff-Road Bikes
VersionDrilled and Slotted
Base materialCarbon Steel
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishzinc plated
MOQ2,000 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceCCC

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Carbon Steel, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Vehicle Decal example

Processes involved

  • assembly line testing
  • powder coating
  • laser cutting
  • anodising
  • gravity casting
  • electroplating

Where this example applies

Programmes that run drilled and slotted most often specify this build for off-road bikes. Related applications include dealership service, delivery vans, emergency vehicles, aftermarket retail, city buses.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What testing is included?

Standard lots ship with dimensional and hardness reports. CCC documentation is issued with the shipment when your market requires it.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the CCC-compliant build instead of a fresh interpretation.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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