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Fuel Storage System Specification Example for Delivery Vans: Heavy Duty

Source:Fuel Storage System / Time:2026-09-18

Fuel Storage System Specification Example for Delivery Vans: Heavy Duty

This is a worked specification for fuel storage system in a heavy duty programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The heavy duty version exists because the duty cycle on delivery vans is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

Fuel Storage System

Example specification

ItemFuel Storage System
ApplicationDelivery Vans
VersionHeavy Duty
Base materialSilicone
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishzinc plated
MOQ2,000 pieces per specification
Sampling10 working days, 5 days per revision
ComplianceCCC

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Silicone, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Fuel Storage System example

Processes involved

  • heat treatment
  • die casting
  • laser cutting
  • surface grinding
  • precision stamping
  • shot blasting

Where this example applies

Programmes that run heavy duty most often specify this build for delivery vans. Related applications include dealership service, fleet maintenance, assembly programmes, off-road bikes, boat trailers.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the CCC-compliant build instead of a fresh interpretation.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

How long does sampling take?

Samples leave the factory in 10 working days, and each revision round adds about 5 days once you have seen the first piece.

Send the part number, the annual volume and the target market, and we will come back with a specification and a sampling plan.

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