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Injection Valves Specification Example for Aftermarket Retail: High Performance

Source:Automotive Head Seal / Time:2026-09-18

Injection Valves Specification Example for Aftermarket Retail: High Performance

This is a worked specification for injection valves in a high performance programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The high performance version exists because the duty cycle on aftermarket retail is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

Injection Valves

Example specification

ItemInjection Valves
ApplicationAftermarket Retail
VersionHigh Performance
Base materialChromed Steel
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishas machined
MOQ2,000 pieces per specification
Sampling7 working days, 3 days per revision
ComplianceISO 9001

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Chromed Steel, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Injection Valves example

Processes involved

  • heat treatment
  • electroplating
  • shot blasting
  • anodising
  • gravity casting
  • precision stamping

Where this example applies

Programmes that run high performance most often specify this build for aftermarket retail. Related applications include dealership service, construction equipment, export programmes, light trucks, delivery vans.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 2000 pieces per line.

How long does sampling take?

Samples leave the factory in 7 working days, and each revision round adds about 3 days once you have seen the first piece.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

What is the minimum order quantity?

The standard MOQ is 2000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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