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Off-Road LED Bar Specification Example for Racing Teams: High Performance

Source:Off-Road Bumper / Time:2026-09-18

Off-Road LED Bar Specification Example for Racing Teams: High Performance

This is a worked specification for off-road led bar in a high performance programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The high performance version exists because the duty cycle on racing teams is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a supplier who changed material without saying so.

Off-Road LED Bar

Example specification

ItemOff-Road LED Bar
ApplicationRacing Teams
VersionHigh Performance
Base materialTempered Glass
Controlled dimensions4 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishpowder coated
MOQ3,000 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceRoHS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Tempered Glass, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Off-Road LED Bar example

Processes involved

  • CNC machining
  • anodising
  • electroplating
  • cold forging
  • heat treatment
  • ultrasonic cleaning

Where this example applies

Programmes that run high performance most often specify this build for racing teams. Related applications include long-haul trucks, light trucks, fleet maintenance, dealership service, export programmes.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 3000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 3000 pieces per line.

What testing is included?

Standard lots ship with dimensional and hardness reports. RoHS documentation is issued with the shipment when your market requires it.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Send the part number, the annual volume and the target market, and we will come back with a specification and a sampling plan.

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