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Automotive Air Conditioning Specification Example for Assembly Programmes: High Performance

Source:Automotive Ambient Lighting / Time:2026-09-18

Automotive Air Conditioning Specification Example for Assembly Programmes: High Performance

This is a worked specification for automotive air conditioning in a high performance programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The high performance version exists because the duty cycle on assembly programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually documentation that arrived after the container shipped.

Automotive Air Conditioning

Example specification

ItemAutomotive Air Conditioning
ApplicationAssembly Programmes
VersionHigh Performance
Base materialABS Plastic
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishas machined
MOQ2,000 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — ABS Plastic, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Automotive Air Conditioning example

Processes involved

  • cold forging
  • die casting
  • CNC machining
  • injection moulding
  • gravity casting
  • electroplating

Where this example applies

Programmes that run high performance most often specify this build for assembly programmes. Related applications include boat trailers, scooter fleets, delivery vans, racing teams, aftermarket retail.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 2000 pieces per line.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

What testing is included?

Standard lots ship with dimensional and hardness reports. ECE R90 documentation is issued with the shipment when your market requires it.

What is the minimum order quantity?

The standard MOQ is 2000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Ask for the current catalogue and the specification sheet for this line.

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