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Fast Charging Vehicle Plug Specification Example for Fleet Maintenance: Waterproof Version

Source:Engine Assembly / Time:2026-09-18

Fast Charging Vehicle Plug Specification Example for Fleet Maintenance: Waterproof Version

This is a worked specification for fast charging vehicle plug in a waterproof version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The waterproof version version exists because the duty cycle on fleet maintenance is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a supplier who changed material without saying so.

Fast Charging Vehicle Plug

Example specification

ItemFast Charging Vehicle Plug
ApplicationFleet Maintenance
VersionWaterproof Version
Base materialSintered Metal
Controlled dimensions4 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishpainted
MOQ200 pieces per specification
Sampling7 working days, 3 days per revision
ComplianceTUV

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Sintered Metal, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Fast Charging Vehicle Plug example

Processes involved

  • shot blasting
  • sintering
  • robot welding
  • ultrasonic cleaning
  • laser cutting
  • anodising

Where this example applies

Programmes that run waterproof version most often specify this build for fleet maintenance. Related applications include emergency vehicles, city buses, camper conversions, three-wheelers, courier fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

What testing is included?

Standard lots ship with dimensional and hardness reports. TUV documentation is issued with the shipment when your market requires it.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

How long does sampling take?

Samples leave the factory in 7 working days, and each revision round adds about 3 days once you have seen the first piece.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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