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Fuel Storage System Specification Example for Export Programmes: Waterproof Version

Source:Car Door Assembly / Time:2026-09-18

Fuel Storage System Specification Example for Export Programmes: Waterproof Version

This is a worked specification for fuel storage system in a waterproof version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The waterproof version version exists because the duty cycle on export programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually packing that arrived crushed at the port.

Fuel Storage System

Example specification

ItemFuel Storage System
ApplicationExport Programmes
VersionWaterproof Version
Base materialTempered Glass
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishanodised
MOQ500 pieces per specification
Sampling7 working days, 3 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Tempered Glass, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Fuel Storage System example

Processes involved

  • assembly line testing
  • laser cutting
  • precision stamping
  • gravity casting
  • sintering
  • electroplating

Where this example applies

Programmes that run waterproof version most often specify this build for export programmes. Related applications include dealership service, aftermarket retail, delivery vans, city buses, fleet maintenance.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

What is the minimum order quantity?

The standard MOQ is 500 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

What testing is included?

Standard lots ship with dimensional and hardness reports. ECE R90 documentation is issued with the shipment when your market requires it.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ECE R90-compliant build instead of a fresh interpretation.

Ask for the current catalogue and the specification sheet for this line.

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