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Car Cooling System Specification Example for Aftermarket Retail: Drilled and Slotted

Source:Mechanical Coupling / Time:2026-09-18

Car Cooling System Specification Example for Aftermarket Retail: Drilled and Slotted

This is a worked specification for car cooling system in a drilled and slotted programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The drilled and slotted version exists because the duty cycle on aftermarket retail is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

Car Cooling System

Example specification

ItemCar Cooling System
ApplicationAftermarket Retail
VersionDrilled and Slotted
Base materialForged Aluminium
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishpowder coated
MOQ3,000 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceISO 9001

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Forged Aluminium, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Car Cooling System example

Processes involved

  • surface grinding
  • CNC machining
  • gravity casting
  • electroplating
  • rubber vulcanisation
  • heat treatment

Where this example applies

Programmes that run drilled and slotted most often specify this build for aftermarket retail. Related applications include scooter fleets, utility trailers, construction equipment, light trucks, assembly programmes.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 3000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ISO 9001-compliant build instead of a fresh interpretation.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 3000 pieces per line.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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