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OBD2 Diagnostic Device Specification Example for Assembly Programmes: Touring Version

Source:High Performance Bike Shock / Time:2026-09-18

OBD2 Diagnostic Device Specification Example for Assembly Programmes: Touring Version

This is a worked specification for obd2 diagnostic device in a touring version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The touring version version exists because the duty cycle on assembly programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a fitment that looked right on paper and failed on the bench.

OBD2 Diagnostic Device

Example specification

ItemOBD2 Diagnostic Device
ApplicationAssembly Programmes
VersionTouring Version
Base materialSilicone
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishanodised
MOQ500 pieces per specification
Sampling7 working days, 5 days per revision
ComplianceSAE J431

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Silicone, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

OBD2 Diagnostic Device example

Processes involved

  • rubber vulcanisation
  • electroplating
  • gravity casting
  • CNC machining
  • robot welding
  • powder coating

Where this example applies

Programmes that run touring version most often specify this build for assembly programmes. Related applications include three-wheelers, assembly programmes, agricultural trailers, dealership service, export programmes.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 500 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 500 pieces per line.

How long does sampling take?

Samples leave the factory in 7 working days, and each revision round adds about 5 days once you have seen the first piece.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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