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Onboard Diagnostic Tools Specification Example for Dealership Service: All-Weather Version

Source:Diesel Engine Parts / Time:2026-09-18

Onboard Diagnostic Tools Specification Example for Dealership Service: All-Weather Version

This is a worked specification for onboard diagnostic tools in a all-weather version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The all-weather version version exists because the duty cycle on dealership service is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

Onboard Diagnostic Tools

Example specification

ItemOnboard Diagnostic Tools
ApplicationDealership Service
VersionAll-Weather Version
Base materialNatural Rubber
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishanodised
MOQ200 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Natural Rubber, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Onboard Diagnostic Tools example

Processes involved

  • CNC machining
  • heat treatment
  • ultrasonic cleaning
  • laser cutting
  • injection moulding
  • precision stamping

Where this example applies

Programmes that run all-weather version most often specify this build for dealership service. Related applications include municipal fleets, emergency vehicles, workshop replacements, camper conversions, fleet maintenance.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ECE R90-compliant build instead of a fresh interpretation.

What is the minimum order quantity?

The standard MOQ is 200 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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