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Automotive Door Panel Specification Example for Passenger Cars: Touring Version

Source:Performance Flywheel / Time:2026-09-18

Automotive Door Panel Specification Example for Passenger Cars: Touring Version

This is a worked specification for automotive door panel in a touring version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The touring version version exists because the duty cycle on passenger cars is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually reorders that did not match the approved sample.

Automotive Door Panel

Example specification

ItemAutomotive Door Panel
ApplicationPassenger Cars
VersionTouring Version
Base materialNatural Rubber
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishzinc plated
MOQ1,000 pieces per specification
Sampling7 working days, 3 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Natural Rubber, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Automotive Door Panel example

Processes involved

  • powder coating
  • injection moulding
  • electroplating
  • surface grinding
  • heat treatment
  • ultrasonic cleaning

Where this example applies

Programmes that run touring version most often specify this build for passenger cars. Related applications include city buses, municipal fleets, rental motorcycles, assembly programmes, emergency vehicles.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 4.0 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 1000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

How long does sampling take?

Samples leave the factory in 7 working days, and each revision round adds about 3 days once you have seen the first piece.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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