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LED Headlight Specification Example for Delivery Vans: Low Maintenance Version

Source:Mechanical Hand Brake / Time:2026-09-18

LED Headlight Specification Example for Delivery Vans: Low Maintenance Version

This is a worked specification for led headlight in a low maintenance version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The low maintenance version version exists because the duty cycle on delivery vans is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

LED Headlight

Example specification

ItemLED Headlight
ApplicationDelivery Vans
VersionLow Maintenance Version
Base materialNeoprene
Controlled dimensions4 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishanodised
MOQ500 pieces per specification
Sampling10 working days, 3 days per revision
ComplianceSGS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Neoprene, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

LED Headlight example

Processes involved

  • anodising
  • ultrasonic cleaning
  • robot welding
  • laser cutting
  • assembly line testing
  • gravity casting

Where this example applies

Programmes that run low maintenance version most often specify this build for delivery vans. Related applications include construction equipment, aftermarket retail, trailer axles, rental motorcycles, camper conversions.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 4.0 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 500 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

How long does sampling take?

Samples leave the factory in 10 working days, and each revision round adds about 3 days once you have seen the first piece.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 500 pieces per line.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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