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Steel Piston Pin Specification Example for Delivery Vans: All-Weather Version

Source:LED Headlight / Time:2026-09-18

Steel Piston Pin Specification Example for Delivery Vans: All-Weather Version

This is a worked specification for steel piston pin in a all-weather version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The all-weather version version exists because the duty cycle on delivery vans is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually documentation that arrived after the container shipped.

Steel Piston Pin

Example specification

ItemSteel Piston Pin
ApplicationDelivery Vans
VersionAll-Weather Version
Base materialTitanium Alloy
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishzinc plated
MOQ200 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Titanium Alloy, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Steel Piston Pin example

Processes involved

  • sintering
  • heat treatment
  • ultrasonic cleaning
  • CNC machining
  • anodising
  • die casting

Where this example applies

Programmes that run all-weather version most often specify this build for delivery vans. Related applications include municipal fleets, fleet maintenance, construction equipment, off-road bikes, rental motorcycles.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 4.0 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What is the minimum order quantity?

The standard MOQ is 200 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ECE R90-compliant build instead of a fresh interpretation.

Ask for the current catalogue and the specification sheet for this line.

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