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Steel Spoke Specification Example for Workshop Replacements: Off-Road Version

Source:Performance Flywheel / Time:2026-09-18

Steel Spoke Specification Example for Workshop Replacements: Off-Road Version

This is a worked specification for steel spoke in a off-road version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The off-road version version exists because the duty cycle on workshop replacements is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a specification nobody had written down.

Steel Spoke

Example specification

ItemSteel Spoke
ApplicationWorkshop Replacements
VersionOff-Road Version
Base materialCeramic Composite
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishzinc plated
MOQ200 pieces per specification
Sampling7 working days, 5 days per revision
ComplianceCCC

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Ceramic Composite, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Steel Spoke example

Processes involved

  • shot blasting
  • heat treatment
  • CNC machining
  • gravity casting
  • cold forging
  • sintering

Where this example applies

Programmes that run off-road version most often specify this build for workshop replacements. Related applications include export programmes, emergency vehicles, city buses, workshop replacements, light trucks.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 200 pieces per line.

What testing is included?

Standard lots ship with dimensional and hardness reports. CCC documentation is issued with the shipment when your market requires it.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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