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Mechanical Hand Brake Specification Example for Export Programmes: Quick Fit Version

Source:Brake System Sensor / Time:2026-09-18

Mechanical Hand Brake Specification Example for Export Programmes: Quick Fit Version

This is a worked specification for mechanical hand brake in a quick fit version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The quick fit version version exists because the duty cycle on export programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually warranty claims traced back to a single lot.

Mechanical Hand Brake

Example specification

ItemMechanical Hand Brake
ApplicationExport Programmes
VersionQuick Fit Version
Base materialSintered Metal
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishzinc plated
MOQ1,000 pieces per specification
Sampling10 working days, 5 days per revision
ComplianceIATF 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Sintered Metal, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Mechanical Hand Brake example

Processes involved

  • cold forging
  • die casting
  • shot blasting
  • ultrasonic cleaning
  • powder coating
  • laser cutting

Where this example applies

Programmes that run quick fit version most often specify this build for export programmes. Related applications include assembly programmes, workshop replacements, racing teams, scooter fleets, camper conversions.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

What testing is included?

Standard lots ship with dimensional and hardness reports. IATF 16949 documentation is issued with the shipment when your market requires it.

How long does sampling take?

Samples leave the factory in 10 working days, and each revision round adds about 5 days once you have seen the first piece.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 1000 pieces per line.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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