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Electronic Ignition System Specification Example for Assembly Programmes: Long Life Version

Source:Replacement Windshields / Time:2026-09-18

Electronic Ignition System Specification Example for Assembly Programmes: Long Life Version

This is a worked specification for electronic ignition system in a long life version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The long life version version exists because the duty cycle on assembly programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

Electronic Ignition System

Example specification

ItemElectronic Ignition System
ApplicationAssembly Programmes
VersionLong Life Version
Base materialStainless Steel
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishanodised
MOQ3,000 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceSGS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Stainless Steel, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Electronic Ignition System example

Processes involved

  • shot blasting
  • die casting
  • rubber vulcanisation
  • gravity casting
  • assembly line testing
  • sintering

Where this example applies

Programmes that run long life version most often specify this build for assembly programmes. Related applications include emergency vehicles, rental motorcycles, aftermarket retail, assembly programmes, municipal fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the SGS-compliant build instead of a fresh interpretation.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

What testing is included?

Standard lots ship with dimensional and hardness reports. SGS documentation is issued with the shipment when your market requires it.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 3000 pieces per line.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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