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Automotive Repair Tools Specification Example for Dealership Service: Long Life Version

Source:Clip-On Mirror Replacement / Time:2026-09-18

Automotive Repair Tools Specification Example for Dealership Service: Long Life Version

This is a worked specification for automotive repair tools in a long life version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The long life version version exists because the duty cycle on dealership service is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually inconsistent hardness between lots.

Automotive Repair Tools

Example specification

ItemAutomotive Repair Tools
ApplicationDealership Service
VersionLong Life Version
Base materialTitanium Alloy
Controlled dimensions4 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishanodised
MOQ1,000 pieces per specification
Sampling10 working days, 5 days per revision
ComplianceCCC

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Titanium Alloy, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Automotive Repair Tools example

Processes involved

  • electroplating
  • surface grinding
  • gravity casting
  • die casting
  • ultrasonic cleaning
  • cold forging

Where this example applies

Programmes that run long life version most often specify this build for dealership service. Related applications include scooter fleets, municipal fleets, assembly programmes, rental motorcycles, construction equipment.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 4.0 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the CCC-compliant build instead of a fresh interpretation.

What testing is included?

Standard lots ship with dimensional and hardness reports. CCC documentation is issued with the shipment when your market requires it.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 1000 pieces per line.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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