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Automotive Head Seal Specification Example for Dealership Service: Adjustable Type

Source:Electric Motor Speed Controller / Time:2026-09-18

Automotive Head Seal Specification Example for Dealership Service: Adjustable Type

This is a worked specification for automotive head seal in a adjustable type programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The adjustable type version exists because the duty cycle on dealership service is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a fitment that looked right on paper and failed on the bench.

Automotive Head Seal

Example specification

ItemAutomotive Head Seal
ApplicationDealership Service
VersionAdjustable Type
Base materialPVC Coated Fabric
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishanodised
MOQ1,000 pieces per specification
Sampling7 working days, 5 days per revision
ComplianceIATF 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — PVC Coated Fabric, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Automotive Head Seal example

Processes involved

  • shot blasting
  • injection moulding
  • electroplating
  • laser cutting
  • sintering
  • heat treatment

Where this example applies

Programmes that run adjustable type most often specify this build for dealership service. Related applications include assembly programmes, aftermarket retail, construction equipment, delivery vans, city buses.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the IATF 16949-compliant build instead of a fresh interpretation.

How long does sampling take?

Samples leave the factory in 7 working days, and each revision round adds about 5 days once you have seen the first piece.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

What is the minimum order quantity?

The standard MOQ is 1000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Send the part number, the annual volume and the target market, and we will come back with a specification and a sampling plan.

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