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Electrical Repair Tools Specification Example for Workshop Replacements: Fixed Type

Source:Car Bearing / Time:2026-09-18

Electrical Repair Tools Specification Example for Workshop Replacements: Fixed Type

This is a worked specification for electrical repair tools in a fixed type programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The fixed type version exists because the duty cycle on workshop replacements is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

Electrical Repair Tools

Example specification

ItemElectrical Repair Tools
ApplicationWorkshop Replacements
VersionFixed Type
Base materialPowder Coated Steel
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishanodised
MOQ200 pieces per specification
Sampling10 working days, 5 days per revision
ComplianceISO 9001

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Powder Coated Steel, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Electrical Repair Tools example

Processes involved

  • powder coating
  • anodising
  • heat treatment
  • rubber vulcanisation
  • cold forging
  • injection moulding

Where this example applies

Programmes that run fixed type most often specify this build for workshop replacements. Related applications include racing teams, fleet maintenance, assembly programmes, scooter fleets, utility trailers.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

How long does sampling take?

Samples leave the factory in 10 working days, and each revision round adds about 5 days once you have seen the first piece.

What is the minimum order quantity?

The standard MOQ is 200 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the ISO 9001-compliant build instead of a fresh interpretation.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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