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Car Door Assembly Specification Example for Three-Wheelers: Premium Line

Source:Vehicle Speedometer Tachometer / Time:2026-09-18

Car Door Assembly Specification Example for Three-Wheelers: Premium Line

This is a worked specification for car door assembly in a premium line programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The premium line version exists because the duty cycle on three-wheelers is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

Car Door Assembly

Example specification

ItemCar Door Assembly
ApplicationThree-Wheelers
VersionPremium Line
Base materialCeramic Composite
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.5 mm
Finishpainted
MOQ200 pieces per specification
Sampling10 working days, 5 days per revision
ComplianceREACH

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Ceramic Composite, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Car Door Assembly example

Processes involved

  • shot blasting
  • surface grinding
  • die casting
  • sintering
  • rubber vulcanisation
  • CNC machining

Where this example applies

Programmes that run premium line most often specify this build for three-wheelers. Related applications include aftermarket retail, trailer axles, agricultural trailers, rental motorcycles, dealership service.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What testing is included?

Standard lots ship with dimensional and hardness reports. REACH documentation is issued with the shipment when your market requires it.

What is the minimum order quantity?

The standard MOQ is 200 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 200 pieces per line.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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