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HVLP Paint Sprayer Specification Example for Passenger Cars: Load Rated Version

Source:Integrated Bumper / Time:2026-09-18

HVLP Paint Sprayer Specification Example for Passenger Cars: Load Rated Version

This is a worked specification for hvlp paint sprayer in a load rated version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The load rated version version exists because the duty cycle on passenger cars is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a fitment that looked right on paper and failed on the bench.

HVLP Paint Sprayer

Example specification

ItemHVLP Paint Sprayer
ApplicationPassenger Cars
VersionLoad Rated Version
Base materialABS Plastic
Controlled dimensions4 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishanodised
MOQ500 pieces per specification
Sampling14 working days, 5 days per revision
ComplianceSGS

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — ABS Plastic, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

HVLP Paint Sprayer example

Processes involved

  • heat treatment
  • gravity casting
  • assembly line testing
  • surface grinding
  • shot blasting
  • rubber vulcanisation

Where this example applies

Programmes that run load rated version most often specify this build for passenger cars. Related applications include city buses, boat trailers, utility trailers, agricultural trailers, aftermarket retail.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 500 pieces per line.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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