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OBD2 Diagnostic Device Specification Example for Three-Wheelers: Vented Design

Source:High Performance Car Battery / Time:2026-09-18

OBD2 Diagnostic Device Specification Example for Three-Wheelers: Vented Design

This is a worked specification for obd2 diagnostic device in a vented design programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The vented design version exists because the duty cycle on three-wheelers is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

OBD2 Diagnostic Device

Example specification

ItemOBD2 Diagnostic Device
ApplicationThree-Wheelers
VersionVented Design
Base materialNatural Rubber
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.2 mm
Finishzinc plated
MOQ3,000 pieces per specification
Sampling7 working days, 5 days per revision
ComplianceECE R90

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Natural Rubber, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

OBD2 Diagnostic Device example

Processes involved

  • surface grinding
  • anodising
  • sintering
  • laser cutting
  • precision stamping
  • shot blasting

Where this example applies

Programmes that run vented design most often specify this build for three-wheelers. Related applications include trailer axles, workshop replacements, aftermarket retail, export programmes, camper conversions.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 1.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

What testing is included?

Standard lots ship with dimensional and hardness reports. ECE R90 documentation is issued with the shipment when your market requires it.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 3000 pieces per line.

Share a sample or a drawing and we will quote against a written specification, not against a photograph.

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