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Lithium Ion Car Battery Specification Example for Trailer Axles: Vented Design

Source:Heavy Truck Tire / Time:2026-09-18

Lithium Ion Car Battery Specification Example for Trailer Axles: Vented Design

This is a worked specification for lithium ion car battery in a vented design programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The vented design version exists because the duty cycle on trailer axles is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually premature wear on the first batch.

Lithium Ion Car Battery

Example specification

ItemLithium Ion Car Battery
ApplicationTrailer Axles
VersionVented Design
Base materialSilicone
Controlled dimensions6 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishpainted
MOQ1,000 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceIATF 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Silicone, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Lithium Ion Car Battery example

Processes involved

  • surface grinding
  • robot welding
  • injection moulding
  • shot blasting
  • CNC machining
  • anodising

Where this example applies

Programmes that run vented design most often specify this build for trailer axles. Related applications include assembly programmes, fleet maintenance, long-haul trucks, workshop replacements, export programmes.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

How long does sampling take?

Samples leave the factory in 14 working days, and each revision round adds about 3 days once you have seen the first piece.

What is the minimum order quantity?

The standard MOQ is 1000 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

What happens if a lot fails inspection?

The lot is re-inspected against the golden sample, and replacement pieces ship on the next available booking at our cost.

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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