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Car Battery Booster Cable Specification Example for Export Programmes: Touring Version

Source:Electronic Stability Program / Time:2026-09-18

Car Battery Booster Cable Specification Example for Export Programmes: Touring Version

This is a worked specification for car battery booster cable in a touring version programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The touring version version exists because the duty cycle on export programmes is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually lead time that slipped twice before bulk started.

Car Battery Booster Cable

Example specification

ItemCar Battery Booster Cable
ApplicationExport Programmes
VersionTouring Version
Base materialSintered Metal
Controlled dimensions3 key dimensions, recorded per lot
Tolerance band±0.1 mm
Finishpainted
MOQ3,000 pieces per specification
Sampling14 working days, 3 days per revision
ComplianceIATF 16949

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Sintered Metal, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Car Battery Booster Cable example

Processes involved

  • precision stamping
  • anodising
  • rubber vulcanisation
  • sintering
  • ultrasonic cleaning
  • heat treatment

Where this example applies

Programmes that run touring version most often specify this build for export programmes. Related applications include aftermarket retail, scooter fleets, dealership service, assembly programmes, municipal fleets.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 2.5 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the IATF 16949-compliant build instead of a fresh interpretation.

Do you handle mixed containers?

Yes. Most programmes consolidate several part numbers into one container to keep freight sensible at 3000 pieces per line.

What testing is included?

Standard lots ship with dimensional and hardness reports. IATF 16949 documentation is issued with the shipment when your market requires it.

Can you match an existing sample?

Send a sample and we will reverse-engineer the specification, then produce a counter sample for approval before any bulk starts.

Tell us the model, the fitment and the quantity and we will hold a production slot for you.

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