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Integrated Rear Lights Specification Example for Delivery Vans: Sealed Unit

Source:Automotive Repair Tools / Time:2026-09-18

Integrated Rear Lights Specification Example for Delivery Vans: Sealed Unit

This is a worked specification for integrated rear lights in a sealed unit programme. It is the document we would send a buyer who asks what exactly they are getting: the material, the dimensions that are actually controlled, the finish, and the checks that happen before anything is packed.

The sealed unit version exists because the duty cycle on delivery vans is not the same as on a showroom vehicle. Where the two are specified identically, something fails later — usually a fitment that looked right on paper and failed on the bench.

Integrated Rear Lights

Example specification

ItemIntegrated Rear Lights
ApplicationDelivery Vans
VersionSealed Unit
Base materialSilicone
Controlled dimensions5 key dimensions, recorded per lot
Tolerance band±0.05 mm
Finishpowder coated
MOQ500 pieces per specification
Sampling7 working days, 3 days per revision
ComplianceCCC

How the example is built up

  1. Start from the duty cycle, not from the catalogue photograph.
  2. Fix the base material in writing — Silicone, in this example.
  3. List the dimensions that are actually controlled and the tolerance on each.
  4. Name the finish and what it has to survive.
  5. State the inspection level and who pays when a lot fails.

Integrated Rear Lights example

Processes involved

  • sintering
  • shot blasting
  • surface grinding
  • gravity casting
  • heat treatment
  • robot welding

Where this example applies

Programmes that run sealed unit most often specify this build for delivery vans. Related applications include courier fleets, racing teams, construction equipment, city buses, utility trailers.

Checks before packing

  • Dimensional report against the approved drawing.
  • AQL 4.0 sampling on the finished lot.
  • Finish inspection under agreed lighting.
  • Carton drop test on the first lot of a new packing specification.

Questions buyers ask

Can the specification be held on file?

Yes. Once approved, the specification is recorded against your part number so a reorder reproduces the CCC-compliant build instead of a fresh interpretation.

How is packing specified?

Individual packing, inner box quantity and carton marking are confirmed at quotation stage so the cartons arrive ready for your warehouse.

What testing is included?

Standard lots ship with dimensional and hardness reports. CCC documentation is issued with the shipment when your market requires it.

What is the minimum order quantity?

The standard MOQ is 500 pieces per specification. Mixed sizes inside one shipment are accepted once the total reaches that figure.

Ask for the current catalogue and the specification sheet for this line.

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