Case Study: Leaf Spring Supply for a tour operator in Central Asia
Source:Case /
Time:2026-09-18
Leaf Spring for A tour operator in Central Asia
A tour operator came to us with a leaf spring programme for Central Asia. The brief was ordinary and unforgiving at the same time: a fixed launch window, a landed cost that had to survive freight and duty, and a part that had to match an existing sample. This case records what was specified, what went wrong in sampling and how the bulk order landed.
The starting point
- Documentation that arrived after the container shipped
- A fitment that looked right on paper and failed on the bench
- Lead time that slipped twice before bulk started
What was specified
| Part | Leaf Spring |
|---|---|
| Client | A tour operator |
| Market | Central Asia |
| Volume | 20,000 pieces across 3 specifications |
| Base material | PU Leather |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | RoHS |
How it was resolved
- The specification was rebuilt around PU Leather and the tolerance locked before bulk.
- A pre-production sample was approved and kept as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
- Documentation shipped with the goods instead of after them.
Result
- 20,000 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the original quotation.
- Inspection-related rejection stayed under 1.0%.
- The specification is on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Ask for the current catalogue and the specification sheet for this line.
