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Case Study: Relay Supply for an online marketplace seller in Oceania

Source:Case / Time:2026-09-18

Relay for An online marketplace seller in Oceania

An online marketplace seller came to us with a relay programme for Oceania. The brief was ordinary and unforgiving at the same time: a fixed launch window, a landed cost that had to survive freight and duty, and a part that had to match an existing sample. This case records what was specified, what went wrong in sampling and how the bulk order landed.

The starting point

  • Premature wear on the first batch
  • Packing that arrived crushed at the port
  • A fitment that looked right on paper and failed on the bench

Relay case study

What was specified

PartRelay
ClientAn online marketplace seller
MarketOceania
Volume5,000 pieces across 6 specifications
Base materialBrass
Sampling rounds4
Delivery window10 weeks from PO to ex-factory
ComplianceTUV

How it was resolved

  1. The specification was rebuilt around Brass and the tolerance locked before bulk.
  2. A pre-production sample was approved and kept as the golden reference.
  3. Production ran with in-line inspection and a mid-run photo report.
  4. Cartons were packed to the client's own barcode and ratio specification.
  5. Documentation shipped with the goods instead of after them.

Relay production run

Result

  • 5,000 pieces delivered inside the 10-week window.
  • Unit cost held within 1.5% of the original quotation.
  • Inspection-related rejection stayed under 1.0%.
  • The specification is on file, so reorders reproduce the approved sample.

What we would repeat

Lock the material standard before sampling. Once the base changes, every downstream approval has to be redone and the calendar slips.

Planning something similar?

Send the specification you are working to and we will confirm what we can match, what we would change and why.

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